Where's all the 5.9 air to water aftercoolers??

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Where's all the 5.9 air to water aftercoolers??

Postby bgilbert » Fri Jan 12, 2007 9:41 pm

Anyone got any leads on an air to water aftercooler? Seems the 6B's that have one of these never fail :evil: :). I say that as all the engines I see that come through my favorite junkyard are p-pumped 12 valves that were air to air intercooled. Then recently a mostly burnt to the chassis VE pumped RV but was non-intercooled:cry: . I came across one of these needle in the haystack gems along with matching injection lines, but sold the set :evil: :evil: :evil:.
Bill Gilbert
85 D350 crew with 90 6BT intercooled Getrag 3.07's
93 D350 single cab Getrag 3.54's.
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Postby jogl » Sat Jan 13, 2007 6:07 am

What vehicles / machines were these air to water heat exchangers in? I'll certainly start watching!

JP.
92 W250 and lots of others.
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Postby Begle1 » Sat Jan 13, 2007 8:42 am

Everything I've ever heard is that air-to-water aftercoolers are much more inefficient than air-to-air aftercoolers.

The air going through a standard intercooler is, if you're driving through death valley, 150 degrees. Usually it's below a hundred. Where does the water flowing over the air-to-water aftercooler come from? It comes from a radiater, which limits the air-to-water aftercooler from cooling any faster than a normal intercooler. (Convection/ Conduction differences don't matter when the water itself needs to be cooled by convection anyways.) And, if that water is tied in with the engine, it is always going to be above 200 degrees; if it isn't tied in with the engine, you're looking at a very complex system to build for inefficiency's sake.

At least that's my understanding of why you never see anybody interested in performance running air-to-water aftercoolers.


Of course, why anybody runs those giant, heavy leaky things beats me. Water injection is the way of the future. :D
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Postby Greenleaf » Sat Jan 13, 2007 8:48 am

The school buses use them along with gen sets. Even the P-Pumped gen sets use them. I have one here. I recently pitched one cuz I didn't know what to do with it.
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Postby gman07 » Sat Jan 13, 2007 10:57 am

Begle1 wrote:Everything I've ever heard is that air-to-water aftercoolers are much more inefficient than air-to-air aftercoolers.

The air going through a standard intercooler is, if you're driving through death valley, 150 degrees. Usually it's below a hundred. Where does the water flowing over the air-to-water aftercooler come from? It comes from a radiater, which limits the air-to-water aftercooler from cooling any faster than a normal intercooler. (Convection/ Conduction differences don't matter when the water itself needs to be cooled by convection anyways.) And, if that water is tied in with the engine, it is always going to be above 200 degrees; if it isn't tied in with the engine, you're looking at a very complex system to build for inefficiency's sake.

At least that's my understanding of why you never see anybody interested in performance running air-to-water aftercoolers.


Of course, why anybody runs those giant, heavy leaky things beats me. Water injection is the way of the future. :D


You also have to remember that an air-to-air aftercooler isn't going to do as much good on an engine that doesn't move :P

I agree though, I'd rather have an air-to-air cooler in our application.
1992.5 W250 pump tweaked, straight pipe, gauges, 3200 Gov. spring, AFC lever partially ground, timed at 1/8", Fuel pin ground, BHAF, HTT Stage IV H1C/E 60/12wg (ported), Transgo shift kit, KDP clothes-hangered, 202,000 miles - 36psi, 1250°
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Postby Begle1 » Sat Jan 13, 2007 11:08 am

gman07 wrote:You also have to remember that an air-to-air aftercooler isn't going to do as much good on an engine that doesn't move :P

I agree though, I'd rather have an air-to-air cooler in our application.


A stationary air-to-air intercooler would be just as effective as the stationary radiator attached to the stationary air-to-water intercooler.

Wouldn't it? I doubt I'm that right, as there has to be some benefit of air-to-waters or they wouldn't exist...
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Postby gman07 » Sat Jan 13, 2007 11:52 am

Begle1 wrote:
A stationary air-to-air intercooler would be just as effective as the stationary radiator attached to the stationary air-to-water intercooler.

Wouldn't it? I doubt I'm that right, as there has to be some benefit of air-to-waters or they wouldn't exist...


Wow, I must really be tired today.... :oops:
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Postby dpuckett » Sat Jan 13, 2007 12:24 pm

I'd think the air-air aftercooler would be only slightly less efficient in a stationary application than in a automotive application. Reason being, the fan will pull air into the fins of the radiator and air to air cooler. I think the water to air coolers were run due to simplicity and cost- they cooled the air enough for a stock application, along with being less expensive than an air-to-air cooler. Another reason I could think of in a stationary application is space.

GL- after my mirror debacle, you should know not to throw anything away. (He had some towing mirrors on his pickup and THREW THEM AWAY because he wanted the smaller power mirrors type).

Daniel
His- 93 W250 club cab LE, auto to Getrag conversion, piston lift pump, 3.54 LSD. 400k+
Hers- 04 QC 4x4. Built auto, Triple Dog, Air Dog. Funny Round truck that aint so quiet.
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Postby PToombs » Sat Jan 13, 2007 2:57 pm

What all you guys are missing is you can run the water cooler to a bucket of ice water and get roughly 30* water in the cooler. Are you guys seeing the benefits here? :roll:
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Postby 2stroke » Sat Jan 13, 2007 3:07 pm

where would u put something like this? got any pics?
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Postby gman07 » Sat Jan 13, 2007 3:36 pm

PToombs wrote:What all you guys are missing is you can run the water cooler to a bucket of ice water and get roughly 30* water in the cooler. Are you guys seeing the benefits here? :roll:


I do see the benefits of an air-to-water the way you describe, but it would only work well for short periods of time (sled pulling or 1/4 mile). I'd still rather have air-to-air, especially since the air here is 25* at the moment. :)
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Postby RumbleFish » Sat Jan 13, 2007 6:24 pm

I'd rather have any intercooler.....

:cry:
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Postby Begle1 » Sat Jan 13, 2007 11:33 pm

RumbleFish wrote:I'd rather have any intercooler.....

:cry:


Now now...

Just tell yourself that intercoolers are bulky, heavy, inefficient, non-aerodynamic, leaky and over-priced. Then spend your money on water injection instead. 8)
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Postby Greenleaf » Sun Jan 14, 2007 2:20 pm

Some food for thought......

For water injection; carry a tank around in the bed like the farmers use to transport liquid fertilizer. About 500/1000 gallons.

The coolant typer coolers; mount a Thermo-King in the bed to chill the water and route that throught the cooler.
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Postby TWorline » Sun Jan 14, 2007 3:06 pm

Greenleaf wrote:Some food for thought......

For water injection; carry a tank around in the bed like the farmers use to transport liquid fertilizer. About 500/1000 gallons.

The coolant typer coolers; mount a Thermo-King in the bed to chill the water and route that throught the cooler.


Well hey, I never thought about that... we could even put C O2 assist on the after/intercooler!
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http://www.CoolerTubz.com/
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