Piston Design

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Piston Design

Postby Begle1 » Sat Jun 02, 2007 4:05 pm

Has anybody anywhere ever tried any other kind of piston than the bowl-shape?

What's the point of the bowl? Why does fuel burn better in the bowl than out in the open?
1990 D-250 Regular Cab: Tweaked injection pump, built transmission, a cataclysmic charlie foxtrot of electronics, the most intense street-ran water injection system in the country, and some more unique stuff.
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Postby dpuckett » Sun Jun 03, 2007 12:56 pm

The bowl of the piston provides a place for the fuel to burn, as the piston gets REALLY close to the head. If it werent for the bowl, it would never get a place to burn, and the piston would hit the injector tip. So, you make a bowl, make an injector tip in which the spray pattern matches the bowl deisgn, giving maximum air fuel mixture potential, and BOOM, you have a direct injected diesel engine.

As for other bowl deisgns, there are guys who are running extreme HP that have gone to the lower compression marine pistons.

Daniel
His- 93 W250 club cab LE, auto to Getrag conversion, piston lift pump, 3.54 LSD. 400k+
Hers- 04 QC 4x4. Built auto, Triple Dog, Air Dog. Funny Round truck that aint so quiet.
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Postby Begle1 » Sun Jun 03, 2007 2:37 pm

So, if it wasn't for the bowl, the stream of fuel from the injector would end up splattering itself all over the top of the piston.

And the piston itself could hit the injector.


So I take it that the marine pistons are basically the same design? What sort of compression do they run?
1990 D-250 Regular Cab: Tweaked injection pump, built transmission, a cataclysmic charlie foxtrot of electronics, the most intense street-ran water injection system in the country, and some more unique stuff.
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Postby KTA » Mon Jun 04, 2007 6:02 am

Marine pistons are 15.3:1 and have a lot bigger bowl.
Fleet of Junk: 1989 D350 627rwhp 1300 tq B-1/Hx60 twins, KTA pump/injectors, ported head, BIG fuel supply. 13.75@ 109.5mph 1/4: 1992 W350 Cab-chasis, 1993 W350 ext cab cust.370 inj Hx40/16cm 290rwhp hydroboost brakes,1984 D350 crew-cab another project.
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Postby Cowboy_Customs » Sat Jun 09, 2007 1:13 pm

Ok, I have to ask, what is the acctual benefit of running the low compression marine pistons? I understand for extreme HP u gotta lower compression. But what would happen if you put these on a street driven truck, with mild power, say 400, 450?
Im going to have my long block assembly to play with here (granted it survived the accident n didnt kill the block) so I want to "build it up" with some nice aftermarket pieces, pistons, cam......
Lost, but not forgotten. '93 Dodge D-350 regular cab 2x6, 5-speed, Phantom Pyro, LED guages, Polished valve covers, 366 spring, 4 inch Rip DP, to 6 inch stacks, lots 'o lights
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Postby dpuckett » Tue Jun 12, 2007 9:08 pm

Go read what these guys have to say about building high performance Cummins N14s- www.dieselinjection.net . I'd assume the theorise could be adapted to the B-series. Basically, when one lowers compression, the airflow needs to be increased to offset the lower compression & cooler combustion. The increase in airflow to the cylinders, along with the reduced cylinder pressures during combustion, allow for some serious high HP potential.

Daniel
His- 93 W250 club cab LE, auto to Getrag conversion, piston lift pump, 3.54 LSD. 400k+
Hers- 04 QC 4x4. Built auto, Triple Dog, Air Dog. Funny Round truck that aint so quiet.
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Postby Cowboy_Customs » Thu Jun 14, 2007 7:14 am

wow.
I have been to their site before looking for the box for my freightliner, but never read any of the articles before on the NTC!
Now I really want that 82 Frightliner stretch frame with the bag cam IV for sale down the road!! lol

Thats some great reading
Lost, but not forgotten. '93 Dodge D-350 regular cab 2x6, 5-speed, Phantom Pyro, LED guages, Polished valve covers, 366 spring, 4 inch Rip DP, to 6 inch stacks, lots 'o lights
http://community.webshots.com/user/Cowboy_Customs
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air flow

Postby charger 69 » Fri Jun 15, 2007 2:05 pm

For increasing air flow in our trucks these reground cams must be just what the doctor ordered. Correct me if I am wrong but wouldn't a cam would be right up there with a larger turbo when it comes to air flow??
92 White D350 132K,mi. fuel screw in 3,5 turns automatic with a Hughes converter and 26K add on cooler.Aluminum wheels,second fuel tank,gooseneck hitch,air bags tach.and gages,
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Postby gman07 » Fri Jun 15, 2007 2:50 pm

Based on what I've read and the conclusions I've drawn, a cam and ported head would probably help a 1st gen out quite a bit. The cam is relatively inexpensive ($750 for a Helix 2 IIRC) but the work putting one in is quite a bit more than just swapping a turbo.
1992.5 W250 pump tweaked, straight pipe, gauges, 3200 Gov. spring, AFC lever partially ground, timed at 1/8", Fuel pin ground, BHAF, HTT Stage IV H1C/E 60/12wg (ported), Transgo shift kit, KDP clothes-hangered, 202,000 miles - 36psi, 1250°
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Postby charger 69 » Sat Jun 16, 2007 7:31 am

gman07, you are right without a doubt on turbo replacement but i am just thinking of options as I intend to lay up my rig and do a major update-overhall-add on, in the next year or so I have the HP.and a drive line that can handle it. :)
92 White D350 132K,mi. fuel screw in 3,5 turns automatic with a Hughes converter and 26K add on cooler.Aluminum wheels,second fuel tank,gooseneck hitch,air bags tach.and gages,
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Postby KTA » Sat Jun 16, 2007 7:36 am

I made 627rwhp #2 only with a stock cam. I will be running one of my cams in Old yellow version 2.0.
Fleet of Junk: 1989 D350 627rwhp 1300 tq B-1/Hx60 twins, KTA pump/injectors, ported head, BIG fuel supply. 13.75@ 109.5mph 1/4: 1992 W350 Cab-chasis, 1993 W350 ext cab cust.370 inj Hx40/16cm 290rwhp hydroboost brakes,1984 D350 crew-cab another project.
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Postby charger 69 » Sat Jun 16, 2007 5:01 pm

KTA, I kind of like the setup you have on your towing truck as I pull about the same weight. If I move into a state that is tough on emissions I don't want to deal with excessive smoke for state inspection unless its easy to turn it down, not saying a cam would help at all.
92 White D350 132K,mi. fuel screw in 3,5 turns automatic with a Hughes converter and 26K add on cooler.Aluminum wheels,second fuel tank,gooseneck hitch,air bags tach.and gages,
charger 69
fuel screw!!!!
 
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Postby dpuckett » Tue Jun 19, 2007 5:32 pm

A cam would probably help the smoke reduction, as they allow more air into the cylinders.
His- 93 W250 club cab LE, auto to Getrag conversion, piston lift pump, 3.54 LSD. 400k+
Hers- 04 QC 4x4. Built auto, Triple Dog, Air Dog. Funny Round truck that aint so quiet.
dpuckett
14mm rotor
 
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