differential overhaul question.......

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differential overhaul question.......

Postby jethro » Sat Nov 14, 2015 11:05 pm

Hi all ..... been out a while .......
rear diff appairently had gotten water in the oil by previous owner.....
Pinion input had about 1/2 inch of slack (WOW)
May be the previous owner had a look-see as the nut was loose about 10 turns- but the front bearing (and race) was not
wildly trashed- maybe useable. However the ring and pinion were pretty pitted. So I decided it was overhaul time.

Put in a new Yukon 373 r+p and a Detroit truetrac diff. I think I have the variables mostly figured out-
(ford sterling 10.5) the preload on the pinion about 28 in-lbs- and about 7-8 thousanths backlash.
Paint pattern is basically centered in both directions on both sides.....

Here is the question- I made a fixed length sleeve to take the place of the crush sleeve. Don't want to deal with a
500 ft-lb torque to crush the thing. (if I can help it) Made a non-crushable sleeve out of seamless chrome-molly like
race car frame (about 1/8 wall). gradually cut it down in the lathe till it gives the correct pinion pre-load when using the
OLD front pinion bearing (which slides on and off the shaft - no interference fit)
At some point - (or now) I have to install the NEW front pinion bearing. It has a lot of interference to get pushed on.
So much so I am worried that once it is pushed on- I wont be able to remove it again. My concern is if the old and new bearings have a slightly different stack height- my carefully cut non-crushable bushing might be too tight or too loose-
and I wont be able to make adjustments because I wont be able to remove the front bearing.
I don't really see a good solution here ! Seems like too big a chance to take. This crap HAS to be right. Do I need
to abandon the non-crushing spacer and use the crushable one and bite the bullet and do a 500 ft-lb torqueing ?????
(and hope I don't overshoot.....)

(sorry - I never seem to have easy problems :D )

I have a new NAPA 3/4 inch drive long length flex handle - may have to get a 3/4 socket- not sure a 1/2 inch socket will do it-

Any thoughts will be appreciated !

Tim

PS - also working on lowering the suspension back down from a 9 inch lift - great fun.......
jethro
fuel screw!!!!
 
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Joined: Sat Mar 08, 2014 12:32 am

Re: differential overhaul question.......

Postby Remps » Sun Nov 15, 2015 12:48 pm

Use a 5 foot handle, and use a weigh scale with 100 lbs force to push on the end of it. 500 ft lbs. Maybe a flat pad on end of the handle to push on the scale. Hillbilly torque wrench lol.
'90 D250 R/C,727,IC,6x.009's,1/8" bump,fuel psi,straight pipe w/5" stack.
'90 W250 R/C,47rh,K@N,HX35,1/8" bump,2nd gen IC,boost,egt,trans temp.3.07's.
'96 2500 S/C L/B,2wd,NV5600,3.54 L/S,cai,egt,pacbrake,mbrp exhaust,10 plate.
Bring back the Bank of Canada, PRE- 1974.
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Remps
14mm rotor
 
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Location: Saskatchewan

Re: differential overhaul question.......

Postby jethro » Sun Nov 15, 2015 11:54 pm

Thanks Remps-

I can probably use the hillbilly bar- but my bigger concern is the fit of the front bearing and the spacer......

tim
jethro
fuel screw!!!!
 
Posts: 432
Joined: Sat Mar 08, 2014 12:32 am
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Re: differential overhaul question.......

Postby Remps » Mon Nov 16, 2015 4:39 am

Sorry, the hillbilly bar was all I had to contribute. :lol: Are you speaking of the pinion yoke nut? Don't those have to be tightened to spec regardless?
'90 D250 R/C,727,IC,6x.009's,1/8" bump,fuel psi,straight pipe w/5" stack.
'90 W250 R/C,47rh,K@N,HX35,1/8" bump,2nd gen IC,boost,egt,trans temp.3.07's.
'96 2500 S/C L/B,2wd,NV5600,3.54 L/S,cai,egt,pacbrake,mbrp exhaust,10 plate.
Bring back the Bank of Canada, PRE- 1974.
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Remps
14mm rotor
 
Posts: 1128
Joined: Sun May 03, 2009 12:57 am
Location: Saskatchewan
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Re: differential overhaul question.......

Postby Primaris » Sun Dec 20, 2015 11:23 am

So does silence = fail? :/
Primaris
fuel pin?
 
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