Now a little commentary on the process. What project of mine would be complete without some banter?
Everything came apart as it should and rather quickly. My converter had ballooned pretty badly and had started to wear into the flex plate slightly, but the flex plate was not broken as far as I could tell. I replaced it anyway. My brother helped me with reassembly, which was nearly as uneventful. I had him flush the heat exchanger on the side of the block and install the new cooler in front of the intercooler. The big heavy 518 and Suncoast converter slid in without issue. My spacing inside the bell housing is the same as it was before and I suspect the "billet" backed Suncoast converter will expand less than the stock unit.
It turns out this driveline shop that I've been talking up to Andy let me down. Their driveline guy works first shift instead of 8-5, so when I showed up at 445, he was long gone. Never fear though, I'm resourceful. I have the driveshaft from the same guy where I bought my second 518 off of. I cut the carrier out of it, measured, and welded it up. I ain't chittin' ya, straight as an arrow with beautiful even welds. And then I realize it's about 15* out of phase.
In reality that's all for the good since I'll now be forced to buy a professionally made driveshaft.
This afternoon I'll finish it up. I think putting new holes in the frame will be the most tedious part of the process.
Caleb, Certified Shade Tree Mechanic Extraordinaire
The 1stgen.org black sheep
"Whatever!" - Coach Jerry Smith