NP205 rebuild kit

[Remps]

Who sells a complete rebuild kit for a np205? 4wd hi still works, 4 lo sounds really rough, 2wd still drives fine. Front output has a good 1/2" side to side and up and down play.

[matthewh]

Zbag had a nice kit I bought when i rebuilt my NP205 on my M37 project. Had all the gaskets, bearings, etc. Iirc it didn't have all the shims I needed for the idler gear, but I had some used ones out of another parts tcase.
I was told eBay has cheaper ones, but never used them so cant say yes or no to quality

[Remps]

Is there replacement gears available as well, if they need replacing?

[matthewh]

Not positive they have every gear, but I'm sure they do. They had a new input gear, was under $80 I believe.
I only bought the input to build a married 205 out of a divorced 205 I had laying around.

[thrashingcows]

The NP205's a re pretty bullet proof. I highly doubt you will have any problems with the gears. When I rebuilt mine, and converted it from 23 spline to 29 spline, I used a kit bearing and seal kit form E-bay. Can't recall who it was from, but it has been OK. The paper gaskets were super thin though, and I didn't put any additional sealant on them, so I have some leaks from that. But it used Koyo bearings, and it has functioned well so far.

[TRACTJDS0428]

I used a temkin kit from summit racing. Had everything I needed. Found the part number from rock auto and they were out of stock, so I entered the part number on google and summit had it.

[dds78910]

http://quad4x4.com/

Seems to be a good site for 205 parts and info

[lz69]

Being as your in Canada I would try North West Fabworks http://www.northwestfab.com/Transfer-Case-Rebuild-Kits_c_73.html

Make sure your rebuild kit has a front input seal and dodge round pattern gasket. I bought a kit off ebay and it was missing these two