Help Me Stop Slipping Please.

How they work, how they don't work, and how to fix them

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Help Me Stop Slipping Please.

Postby BC847 » Fri Dec 26, 2008 8:38 pm

Hey folks, I hope everyone is having restful holidays (if there is such a thing).

I've run into a bit of an issue with my heap's transmission. I'm wanting to correct it (them) before the trans toasts itself . . . . if it hasn't already. :oops:

Not quite a year and a halve ago, I rebuilt my A518 non lock-up transmission including Alto Red/Koleen Steels and ~
- The rear clutch-pack (forward). Went from an OEM of four clutches and steels to five of each.
- The front clutch-pack (direct) There I went from an OEM of four clutches and steels to six of each.
- The front band was changed to a solid type.
- A 4.2 to 1 ratio lever for the front band.
- An upgraded overdrive piston retainer.
- A new rear band.
- Tricked out multiple seal servos.
- Upgraded the OD direct clutch to 23 single-sided friction elements.
- Upgraded the OD spring and it's associated plate.
- The OD clutch itself was upgraded to six clutches and steels.
- A full TransGo kit.
- Suncoast converter.
- A supplemental fan assisted cooler with in-line spin-on filter.

- Bunch of other crap.


It's been doing well till recently when I installed twins (HT3B/HX35 hybrid). Prior to the twins I was running about 395HP / 725ft/lbs (#2/uncorrected). With that (and a little W/M) I could make a pass at the local tracks and not have any issues with the trans.
Adding the twins has taken me to about 406HP / 840ft/lbs (#2/uncorrected). Turning on the not yet tuned for the twins W/M takes it to about 405HP / 900ft/lbs (uncorrected).

With that the trans is slipping on engagement of the gears during a full power pass (13.90 @ 97.78 in the quarter).

I've stopped racing the mess till I can sort out and correct the slip as I don't want to ruin things.

- Would I be correct in thinking that I can raise the hydraulic pressures and stop the slipping? If I recall the TransGo install, in setting the pressure regulator, I turned the screws in three turns from flush out of a possible maximum of five turns (assuming more turns in means a higher pressure).
- Is it possible I should have used the 5 to 1 band lever instead of the 4.2 to 1?


What'cha reckon?

Thanks, David.
David

1993 12mm VE Fueled W250 CC, Green
12.67 @ 103.35
Your basic farm truck ;)
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Postby KTA » Fri Dec 26, 2008 9:30 pm

I would recommend not going to the 5-1 lever. I do wonder what is your current line pressure? Also make sure your throttle cable is adjusted properly. I would recommend setting your line pressure to be about 200+ in 1st gear idle with the throttle cable manually pulled to full throttle position. When I was at the track I would always run it tied like that, then un twist tie it and let it function normally for regular driving.
Fleet of Junk: 1989 D350 627rwhp 1300 tq B-1/Hx60 twins, KTA pump/injectors, ported head, BIG fuel supply. 13.75@ 109.5mph 1/4: 1992 W350 Cab-chasis, 1993 W350 ext cab cust.370 inj Hx40/16cm 290rwhp hydroboost brakes,1984 D350 crew-cab another project.
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Postby Redneckintraining » Fri Dec 26, 2008 9:55 pm

so how bad would shifting be at those pressures on a DD? I have a 727 but it doesnt want to shift into third until it warms up a bit.
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Postby BC847 » Fri Dec 26, 2008 10:23 pm

I'm embarrassed to say I've no clue what my pressures are as I haven't checked with a gauge. I 'spect that'll be the next tool. :oops:

I've often wondered why my mess never banged when shifting from one gear to the next. I attributed it to the non lock-up converter.

Is there a particular PSI range I need to look for when getting a guage? (I'm fixing to go start reading the trans manuals regarding pressures).

Thanks folks. 8)
David

1993 12mm VE Fueled W250 CC, Green
12.67 @ 103.35
Your basic farm truck ;)
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Postby Richie O » Fri Dec 26, 2008 11:09 pm

Do the shift kits make the chirp when they shift in the 727's and 518's. I had plenty of turbo 350's that would spin when they shifted. My dad even had a 1986 caprice police cruizer with a transpak shift kit and it would chirp 2nd and 3rd. There were not many cars that could get away from him in that one. :evil:
1989 W250 727, 3.07 L/S, S300, P/S Intercooler, Stans exaust, Pump adjustments, 127k miles,297 hp
1993 W250 extended cab, rag, 4.10 l/s, 6x16's, HTT 62/71/14 piston l/p, Isspro EV series tach, fuel pressure, boost, oil pres, water temp, volt, pryo, 132k/ 301 hp
1992 W250 with NV4500, 3.54's, 16cm 60mm GDS H1C, ground stock cone, Isspro tach, pryo, boost, fuel pressure, slow, rusty, dented,180k
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Postby PToombs » Sat Dec 27, 2008 7:25 am

Richie, it's all in the setup. IIRC, you could have firm solid shifts, or hard tire chirping shifts. Depends where the line pressure was set internally.
pete

Just enough power to break everything behind the crankshaft.
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Postby peobryant » Sat Dec 27, 2008 1:17 pm

Thats what I have always been told, Pete. The higher the line pressure, the harder the shift.
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1972 Mercedes-Benz 220D, OM615 Diesel, 4 Speed Manual
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Postby VEfreak » Sat Dec 27, 2008 3:16 pm

KTA wrote:I would recommend not going to the 5-1 lever. I do wonder what is your current line pressure? Also make sure your throttle cable is adjusted properly. I would recommend setting your line pressure to be about 200+ in 1st gear idle with the throttle cable manually pulled to full throttle position. When I was at the track I would always run it tied like that, then un twist tie it and let it function normally for regular driving.


what's wrong with the 5-1 lever? If i'm not racing how should i set my line pressure?
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Postby KTA » Sat Dec 27, 2008 4:44 pm

The 5-1 applies too agressively for a low rpm high torque diesel. They are much more prone to breaking bands and bending struts and the 4.2 is plenty to hold the power and it does it in a more controlled manner.
Fleet of Junk: 1989 D350 627rwhp 1300 tq B-1/Hx60 twins, KTA pump/injectors, ported head, BIG fuel supply. 13.75@ 109.5mph 1/4: 1992 W350 Cab-chasis, 1993 W350 ext cab cust.370 inj Hx40/16cm 290rwhp hydroboost brakes,1984 D350 crew-cab another project.
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Postby cummins king » Sun Dec 28, 2008 8:18 am

Also you torque converted if its not tight then it will slip alot, and when my new tranny shifts, its a good hard one, what the way you want it.
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Postby Philip » Sun Dec 28, 2008 9:53 am

so how bad would shifting be at those pressures on a DD


It would shorten the life of the trans quite a bit. The clutch pack piston seals would most likely let go. They do not like much over 180 PSI against them.

With that the trans is slipping on engagement of the gears


Which gears is it slipping in???

There are two clutch packs in the trans. The rear clutch is used in all forward gears. The front clutch is used in 3rd & 4th only.
93 W350 Club/cab w/duals, buckets & console, B&W flatbed, G56, 6 spd, 3:07 rears, gages, HX40/16, 4" exhaust, 6X.018 sticks, rear air ride suspension
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Postby BC847 » Sun Dec 28, 2008 10:56 am

Philip wrote:
With that the trans is slipping on engagement of the gears


Which gears is it slipping in???

There are two clutch packs in the trans. The rear clutch is used in all forward gears. The front clutch is used in 3rd & 4th only.

Philip, it's kinda hard to tell as it only occurs during a WOT pass at the track. I don't know that it's slipping as I leave the line (1st gear). My best guess is it's happening going to third and OD which has a diagnosis lean toward the forward pack.
As has been established, I need to put a pressure gauge on it and see what's going on there as well as drop the pan to see if I've already toasted things.

I've just got to get to it. :roll:

Thanks folks. 8)
David

1993 12mm VE Fueled W250 CC, Green
12.67 @ 103.35
Your basic farm truck ;)
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Postby Philip » Sun Dec 28, 2008 4:30 pm

If you drop the pan. Go ahead and drop the valve body and do a air pressure test. This will tell you if it has blown a seal or sealing ring.
93 W350 Club/cab w/duals, buckets & console, B&W flatbed, G56, 6 spd, 3:07 rears, gages, HX40/16, 4" exhaust, 6X.018 sticks, rear air ride suspension
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Postby SNOOT » Sun Dec 28, 2008 6:52 pm

Is your truck making alot of heat and no go on the top end? Is there any kind of leaking on the front seal. What flex plate are you using?

I ballooned a RV no name converter last year. After this happened I lost my MPG and the truck ran hot from heat exchange to the tranny cooler. The converter leaked so bad that it let the truck rev out and made lots of extra drive pressure and heat.

Don't know if you can check it in the truck here are a couple pictures of mine when I built the new tranny.

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