Cowl crack what if...

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Cowl crack what if...

Postby KRB64 » Sun Jul 06, 2008 4:39 am

What if you've got the cowl crack and DON'T fix it? :?

What's the worst that will happen? Other than the constant noise of the flexing metal rubbing?

Both sides have been cracked for a while now and I'm wondering how high on the list it needs to be?
'92 W250 CC LE, auto, OD on shift, 3.54 limited; boost/PT pyro/tranny, oil temp, fuel press, tach; Bosch 190s, Ol' Smoky, 366 spring, full fuel, pull cable, 1/8" bump, synthetics, Borgeson, aFe, 16cm house, 4" pipe, AT cooler, ton shoes, ext reg...
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Postby PToombs » Sun Jul 06, 2008 5:51 pm

The way mine was cracked, it just would have broken the flap that's folded over. That's on the "new" 86 cab. The original cab was cracked too. I made plates and welded them in across the top, then blasted it down the side a little. I know it's not like the factory patch, but I think it'll be ok. :roll: Or not, I don't really care right now, just coming off the green paint fume high! ;) :D
pete

Just enough power to break everything behind the crankshaft.
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Postby Richie O » Sun Jul 06, 2008 8:18 pm

Does anybody have a picture of this crack? I don't see any on mine but not sure where to look.
1989 W250 727, 3.07 L/S, S300, P/S Intercooler, Stans exaust, Pump adjustments, 127k miles,297 hp
1993 W250 extended cab, rag, 4.10 l/s, 6x16's, HTT 62/71/14 piston l/p, Isspro EV series tach, fuel pressure, boost, oil pres, water temp, volt, pryo, 132k/ 301 hp
1992 W250 with NV4500, 3.54's, 16cm 60mm GDS H1C, ground stock cone, Isspro tach, pryo, boost, fuel pressure, slow, rusty, dented,180k
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Postby KRB64 » Mon Jul 07, 2008 2:40 am

No pics but if you open the door and look over the top hinge inside the fender you will see sheet metal with a "V" cut to form over the top of the cowl corner. My cracks start at the base of the "V" and run towards the front tires. That make sense? :?
'92 W250 CC LE, auto, OD on shift, 3.54 limited; boost/PT pyro/tranny, oil temp, fuel press, tach; Bosch 190s, Ol' Smoky, 366 spring, full fuel, pull cable, 1/8" bump, synthetics, Borgeson, aFe, 16cm house, 4" pipe, AT cooler, ton shoes, ext reg...
KRB64
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Postby PToombs » Mon Jul 07, 2008 6:10 pm

Richie, if you give me a day or so, I'll get a pic of my old cab. The new one is already patched.
You can't always see the crack either, without pulling the valance.
pete

Just enough power to break everything behind the crankshaft.
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Postby Richie O » Mon Jul 07, 2008 6:58 pm

Roger that, thanks. Just have never seen one broke. Never looked either. Maybee I don't want to look. :lol:
1989 W250 727, 3.07 L/S, S300, P/S Intercooler, Stans exaust, Pump adjustments, 127k miles,297 hp
1993 W250 extended cab, rag, 4.10 l/s, 6x16's, HTT 62/71/14 piston l/p, Isspro EV series tach, fuel pressure, boost, oil pres, water temp, volt, pryo, 132k/ 301 hp
1992 W250 with NV4500, 3.54's, 16cm 60mm GDS H1C, ground stock cone, Isspro tach, pryo, boost, fuel pressure, slow, rusty, dented,180k
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Postby dpuckett » Tue Jul 08, 2008 7:22 am

If you get an unidentifiable creaking squeaking noise going over bumps and the like, you probably have the cracks. Mom's truck has them. Guess that's a x-mas holiday project.

DP
His- 93 W250 club cab LE, auto to Getrag conversion, piston lift pump, 3.54 LSD. 400k+
Hers- 04 QC 4x4. Built auto, Triple Dog, Air Dog. Funny Round truck that aint so quiet.
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Postby PToombs » Tue Jul 08, 2008 6:26 pm

Ok, I just ran out and got pics. The 1st one is the crack on the passenger side. This is just below the windshield.
The 2nd is my repair patch, notice the weld down in the crease about 3 inches, to hold the sides together.

Image

Image
pete

Just enough power to break everything behind the crankshaft.
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PToombs
14mm rotor
 
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Postby Richie O » Tue Jul 08, 2008 6:56 pm

ok, thanks, looks like it could pinch the windshield and crack it.
Last edited by Richie O on Wed Jul 09, 2008 12:58 pm, edited 1 time in total.
1989 W250 727, 3.07 L/S, S300, P/S Intercooler, Stans exaust, Pump adjustments, 127k miles,297 hp
1993 W250 extended cab, rag, 4.10 l/s, 6x16's, HTT 62/71/14 piston l/p, Isspro EV series tach, fuel pressure, boost, oil pres, water temp, volt, pryo, 132k/ 301 hp
1992 W250 with NV4500, 3.54's, 16cm 60mm GDS H1C, ground stock cone, Isspro tach, pryo, boost, fuel pressure, slow, rusty, dented,180k
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Postby KRB64 » Tue Jul 08, 2008 11:07 pm

Is that the '86 then? My cab is a little different. The crack is further out and down toward the fender.

My memory must be dyslexic too. I went out and looked and the crack does run towards the windshield - not the tires :oops: .

Your crack looks like it would leak where as mine doesn't.
'92 W250 CC LE, auto, OD on shift, 3.54 limited; boost/PT pyro/tranny, oil temp, fuel press, tach; Bosch 190s, Ol' Smoky, 366 spring, full fuel, pull cable, 1/8" bump, synthetics, Borgeson, aFe, 16cm house, 4" pipe, AT cooler, ton shoes, ext reg...
KRB64
fuel screw!!!!
 
Posts: 88
Joined: Sat Feb 10, 2007 4:01 am
Location: Central Kentucky
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Postby PToombs » Wed Jul 09, 2008 7:01 pm

The crack is on the 92, the patch is on the 86. If it does leak, it only runs into the airbox under the wipers, not into the cab. ;)
pete

Just enough power to break everything behind the crankshaft.
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PToombs
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Postby KRB64 » Fri Jul 11, 2008 2:02 am

Cool. I'll move it further down my "to-do" list. 8) Ot at least until the creaking drives me crazy... :?
'92 W250 CC LE, auto, OD on shift, 3.54 limited; boost/PT pyro/tranny, oil temp, fuel press, tach; Bosch 190s, Ol' Smoky, 366 spring, full fuel, pull cable, 1/8" bump, synthetics, Borgeson, aFe, 16cm house, 4" pipe, AT cooler, ton shoes, ext reg...
KRB64
fuel screw!!!!
 
Posts: 88
Joined: Sat Feb 10, 2007 4:01 am
Location: Central Kentucky
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Postby KRB64 » Fri Jul 11, 2008 2:14 am

Cool. I'll move it further down my "to-do" list. 8) Ot at least until the creaking drives me crazy... :?
'92 W250 CC LE, auto, OD on shift, 3.54 limited; boost/PT pyro/tranny, oil temp, fuel press, tach; Bosch 190s, Ol' Smoky, 366 spring, full fuel, pull cable, 1/8" bump, synthetics, Borgeson, aFe, 16cm house, 4" pipe, AT cooler, ton shoes, ext reg...
KRB64
fuel screw!!!!
 
Posts: 88
Joined: Sat Feb 10, 2007 4:01 am
Location: Central Kentucky
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