Here is where the marks lie. Gear key is in the slot. Key may be off to one side of the gear keyway but it is still in there for sure. Is that little bit of advance enough to cause such a difference in engine sound, and so much hazing at idle?
You do not have the required permissions to view the files attached to this post.
I'm leaning toward too much timing causing the knock. When you advance timing does it make the engine that much louder under load? The thing is quiet in neutral if I rev if and hold the throttle at an rpm but when you hit the throttle at first to raise the rpm it really barks hard.
And just a further update in case anyone has any ideas other than to retard it more. I just did a cold start. Normally at 30-40 degrees it just starts right up no grids. Now I had to grid and then it was all poppy and not firing on all cylinders. Real real shaky until it stabilized and of course lots of smoke. I think it's got to be too advanced. Any other ideas on why it's such a turd? Holding my foot at a certain rpm smoothed it out and of course made idle stabilize but before it would have just started like a Toyota and was ready to drive.
Here's a thought that just occurred to me. Could the gear in the case turn in any way once the pump has been removed? I took the gear puller off the gear after pulling the pump so now I am wondering if it could have slipped a tooth during reinstall or is the gear pretty tight in there?
Don't think it is possible for the gear to turn in the case. Pretty sure some have tried with out success.
89 RC on shortened 92 diesel frame - NV4500 w/dual disc/4.10s on 37s. - Self built pump, "hot screw", lots of timing, True high volume low pressure lift pump, 62fmw/68/.7gated, 77lpm SAC Inj., Studs/O-rings,- 423/1220 Mustang - 11/16/2013 http://www.TheHungryDiesel.comfull line dealer, if you don't see it please ask.
I tried to turn mine once to test it and couldn't move it. Some people have said theirs jumped when the turned the engine over with the pump out so it may be possible.
pete
Just enough power to break everything behind the crankshaft.
So they say. The last time I had issues getting the keyway lined up.... my gear was jumping and bouncing all over the place, it never skipped.
89 RC on shortened 92 diesel frame - NV4500 w/dual disc/4.10s on 37s. - Self built pump, "hot screw", lots of timing, True high volume low pressure lift pump, 62fmw/68/.7gated, 77lpm SAC Inj., Studs/O-rings,- 423/1220 Mustang - 11/16/2013 http://www.TheHungryDiesel.comfull line dealer, if you don't see it please ask.
I was able to spin my gear 180* without taking the timing cover off, through the IP hole. Took a while to figure out how to do it though. I don't think it'd be possible to accidentally turn it.