Compounds setups in general...

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Compounds setups in general...

Postby 1992gen1_fan » Mon Oct 15, 2012 7:50 pm

Hello, Im slowly learning about compound turbo setups and how they work. I get the basic idea that the smaller high pressure turbo gives quick boost at lower rpm and helps the larger slow spooling one lite, providing more flow up into the higher rpm's.

This is the part I don't quite get. Matching turbo to turbo.
Seems like most use a hx35 and a bigger one. Would my vgt work with a hx55 or HT3B? It can spool very quick and exhaust restriction reduces as boost increases like a waste gate except the ex housing opens up to like 27cm instead.

My first question is, is there any other purpose for the small turbo other than quick spool? Can a fairly decent size (60/60) but quick spooling turbo work with slightly bigger (hx55 size<>) Why not?
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby oldestof11 » Mon Oct 15, 2012 9:52 pm

It will work
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Re: Compounds setups in general...

Postby 1992gen1_fan » Tue Oct 16, 2012 3:24 pm

One problem I can think of is the weight of the VGT along with another turbo might be alot for the manifold. Maybe add a brace of some sort from the engine mount bracket up to the lower turbo somewhere..

One more question, in this setup the vgt would be the turbo attached to the manifold, correct? And the exhaust will go through the VGT into the bigger turbine, or is it the other way around?

Intake will come into the larger or the two and into the VGTs compressor and into the I/C, or the other way around again?
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby 4thesporty » Wed Oct 17, 2012 7:54 am

Most of your compatability questions are answered in this thread:

http://www.competitiondiesel.com/forums ... p?t=107957

For weight, you need to support the primary turbo with some sort of "hanger" down to the the block, otherwise your hot pipe will carry all the weight of the heavy primary turbo.
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Re: Compounds setups in general...

Postby Sutter1stgen » Mon Oct 22, 2012 8:28 pm

I've found that a support bracket coming off of the manifold bolts is just as effective, yet easier to access and make.
Eric

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Re: Compounds setups in general...

Postby 1992gen1_fan » Fri Dec 07, 2012 9:01 pm

Thanks for the info :mrgreen:

A while back I read something about someone running multiple he351ve's instead of a small turbo with a larger one. I can not find the thread anywhere, can't even remember if it was on this site :shock:

Whats your thoughts on 2 identical vgt's together for a set of small twins for towing ect?
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby 4thesporty » Sat Dec 08, 2012 6:46 pm

your thinking off triples
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Re: Compounds setups in general...

Postby 1992gen1_fan » Tue Dec 11, 2012 9:06 pm

Ok yea I'v read about tripples some, using 3 medium size turbos. But would just 2 vgt's work?
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby 1992gen1_fan » Wed Dec 19, 2012 6:19 pm

So, two VGT's together won't work?
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby Sutter1stgen » Thu Dec 20, 2012 8:26 am

1992gen1_fan wrote:So, two VGT's together won't work?

Two vgts in a compound? Or in a triple setup? The triple setup I wouldn't know. But through research I read somewhere that a large and small vgt in a compound setup was hard to tune. I havent tried it so I don't know first hand. But then again how many peoe do you see running them compared to a conventional compound or triple setup?
Eric

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Re: Compounds setups in general...

Postby Mark Nixon » Thu Dec 20, 2012 9:47 am

1992gen1_fan wrote:So, two VGT's together won't work?

I would suppose that with enough fiddling and some dedication to the cause, you could make them work, but, boy would it be a PITA to synchronize the 2!

As far as the general lack of viable answers, I've found if it's not a mainstream "idea", you tend to get less enthusiastic responses.
It's hard for people to think outside the box, sometimes.

Mark.
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Re: Compounds setups in general...

Postby DodgeFreak » Thu Dec 20, 2012 11:09 am

would you gain enough with two identical vgts to even be worth it?? I think tripple vgts would be pretty cool but like posted before controlling them would be the hardest.
92 D350 Cab and Chassis. Auto stock, wiring gremlins. 330k miles
92 W250 Ext cab rotted completely out. Auto, pump maxed, 215 ppump nozzles, Denny T2 pin.
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Re: Compounds setups in general...

Postby oldestof11 » Thu Dec 20, 2012 4:01 pm

It will be a good setup for medium to high revving engines. Be surgy on the bottom end.

I planned out using 2 12v exhaust manifolds, cutting them down to split the exhaust into 2 sections. 1 turbo flange pointing down and 1 up. Run the exhaust outlets into the center and down/under the rear. Using a dual action air cylinder, I would use the boost from 1 turbo to close the others vanes. Then using the turbos own boost to close the vanes. This way if 1 turbo is boosting too much, the boost pressure will help open the others turbo.
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Re: Compounds setups in general...

Postby 1992gen1_fan » Thu Dec 20, 2012 10:05 pm

Sutter1stgen- Yea I was thinking run 2 he351ve's in compound. :D

Mark Nixon- Yea, I imagine it'd be a trick tuning the 2 vgt's in syncro. But If I knew the effort would be of any gain, I don't mind a bit of a challenge.

DodgeFreak- I was wondering what gain there would be in using 2 identical turbo's. If there would be a gain, thats what Im looking for. I plan to heep the fuel tuning on the fairly mild side to keep from getting too hot when towing. I have this single vgt fairly well tuned but I think it does lack. I was originally thinking about a compressor upgrade but...

oldestof11- I'll put that into consideration, getting my manifold setup that way might be a trick. I'd have to get someone else to weld it since I'v never welded cast iron. Sounds like a good idea to look into though.
'92 Dodge w350, 5 spd, Dana 80 3.54, timing spacer, ground stock pin&3200 spring, vgt, hungry diesel piston pump, water/meth, Honed stock injectors, 4" turbo back, light IP adjustments
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Re: Compounds setups in general...

Postby DodgeFreak » Fri Dec 21, 2012 10:45 am

oldestof11 wrote:It will be a good setup for medium to high revving engines. Be surgy on the bottom end.

I planned out using 2 12v exhaust manifolds, cutting them down to split the exhaust into 2 sections. 1 turbo flange pointing down and 1 up. Run the exhaust outlets into the center and down/under the rear. Using a dual action air cylinder, I would use the boost from 1 turbo to close the others vanes. Then using the turbos own boost to close the vanes. This way if 1 turbo is boosting too much, the boost pressure will help open the others turbo.


was you going to cap the ends of the manifolds or weld the two together?? it would be better if the turbos shared exhaust flow right?? We've (my cousin and I) have talked about doing it but with two stock hx35s....and even considered trying to compounds off both of those just for fun...It would be for fun and he has access to exhaust pipe cheap so it would be a cheap build if we would ever get time...lol.
92 D350 Cab and Chassis. Auto stock, wiring gremlins. 330k miles
92 W250 Ext cab rotted completely out. Auto, pump maxed, 215 ppump nozzles, Denny T2 pin.
85 D350 single wheel, converted to cummins, getrag, turned up 2 turns and afc screw flush.
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