commonrail stock turbo questions

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commonrail stock turbo questions

Postby rattlebox93 » Mon Sep 01, 2008 6:30 pm

has anyone had any experiance with running a stock commonrail turbo on a first gen truck mine went bad and want a better raplacement without the 1700 you have to pay for a high tech or phat shaft
93 d350 extended cab dually, 5 speed, he351cw, industrial man ported, ported head, 60# springs, 6x16's, ballanced, coated slugs, lowerd comp, 354 spring, piston lp, 1/2 lines, con f, home made water in the works still not running but getting close
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Postby SChandler » Tue Sep 02, 2008 12:45 pm

Most people use an HX 35/12cm^2 housing combo off of a 2nd gen. The 3rd gens have a tiny exhaust housing (9cm^2, IIRC) that is too small for our trucks. The HX35 can be found cheap on Ebay (<$300 dollars) but it is not much of an upgrade over the H1C on the intercooled trucks.
1992 W250, 300k, Getrag, BHAF, 4" exhaust, DDP fuel pin, Isspro gauges, +3 on the fuel screw, 3200rpm gov. spring, 16cm^2 housing
http://s230.photobucket.com/albums/ee261/dieselsam250/
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Postby rattlebox93 » Tue Sep 02, 2008 1:38 pm

the automatic trucks had the 9cm housings diddent the manual trucks have a 12cm? idk what about the htt quick spool hybrid h1c hx40's i heard form tworline that the hx40's like to expload
93 d350 extended cab dually, 5 speed, he351cw, industrial man ported, ported head, 60# springs, 6x16's, ballanced, coated slugs, lowerd comp, 354 spring, piston lp, 1/2 lines, con f, home made water in the works still not running but getting close
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Postby CumminsPride » Tue Sep 02, 2008 2:34 pm

It's a 60/65/9cm IIRC. It does have an improved wastegate over the HX and the HY. All common rails had a 9cm housing. I would like to use on in a small set of twins. :evil:
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Postby SChandler » Tue Sep 02, 2008 3:12 pm

HX40's explode when abused (i.e. barked or hit with lots of nitrous). The compressor and turbine wheels are larger than a HX35 but use the same shaft as the HX35. From what I've gathered, a HX40 makes a good turbo in a towing application, but something with a bigger shaft is better if the turbo will be abused (S300 or others). The compressor upgrades use the larger compressor wheel from the HX40 (for a HX35 upgrade) or a WH1e (for a H1c upgrade) while maintaining the smaller exhaust wheel of the HX35/H1c. I haven't heard of any exploding, but I don't have any personal experience with them either.
1992 W250, 300k, Getrag, BHAF, 4" exhaust, DDP fuel pin, Isspro gauges, +3 on the fuel screw, 3200rpm gov. spring, 16cm^2 housing
http://s230.photobucket.com/albums/ee261/dieselsam250/
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Postby rattlebox93 » Wed Sep 03, 2008 8:49 am

yeah i have seen a guy use a stock commonrail turbo over a silver bullet as twins on a first gen but that small housing might make it get hot in a single configuration
93 d350 extended cab dually, 5 speed, he351cw, industrial man ported, ported head, 60# springs, 6x16's, ballanced, coated slugs, lowerd comp, 354 spring, piston lp, 1/2 lines, con f, home made water in the works still not running but getting close
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Postby rattlebox93 » Wed Sep 03, 2008 8:54 am

yeah i have seen a guy use a stock commonrail turbo over a silver bullet as twins on a first gen but that small housing might make it get hot in a single configuration
93 d350 extended cab dually, 5 speed, he351cw, industrial man ported, ported head, 60# springs, 6x16's, ballanced, coated slugs, lowerd comp, 354 spring, piston lp, 1/2 lines, con f, home made water in the works still not running but getting close
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Postby oldestof11 » Wed Sep 03, 2008 8:55 am

I dont see how the housing makes a difference as those truck are making +300hp stock and they are not that restrictive....
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93 D250~ Mismatch of cheap parts, trying to look fast going slow
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Postby Begle1 » Wed Sep 03, 2008 9:26 am

oldestof11 wrote:I dont see how the housing makes a difference as those truck are making +300hp stock and they are not that restrictive....


But those trucks also have better cams and better heads with more valves.
1990 D-250 Regular Cab: Tweaked injection pump, built transmission, a cataclysmic charlie foxtrot of electronics, the most intense street-ran water injection system in the country, and some more unique stuff.
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Postby SChandler » Wed Sep 03, 2008 9:47 am

oldestof11 wrote:I dont see how the housing makes a difference as those truck are making +300hp stock and they are not that restrictive....


My guess would be that it is because the trucks fuel differently. 3rd Gens are computer controlled and thus the fueling curve can be made to work with the turbo/turbine housing. Plus, the greater atomization of the fuel from increased injection pressure (>20k psi vs. 5-10k psi for a VE) gives more power for the same amount of fuel. TDR did a series of articles in their magazine about modifying 3rd gens and they found that after about 350hp (IIRC) the housings became overly restrictive.
1992 W250, 300k, Getrag, BHAF, 4" exhaust, DDP fuel pin, Isspro gauges, +3 on the fuel screw, 3200rpm gov. spring, 16cm^2 housing
http://s230.photobucket.com/albums/ee261/dieselsam250/
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Postby SChandler » Wed Sep 03, 2008 9:49 am

Begle slipped one in while I was typing. He brings up a good point. They have a lot more air flow built into the motor than we do.
1992 W250, 300k, Getrag, BHAF, 4" exhaust, DDP fuel pin, Isspro gauges, +3 on the fuel screw, 3200rpm gov. spring, 16cm^2 housing
http://s230.photobucket.com/albums/ee261/dieselsam250/
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Postby gear jammer 91" » Wed Sep 03, 2008 7:32 pm

I talked to a common rail owner on his second engine, he told me stock they can see 1300 degrees. Don't know if it's cause of the turbine housing, or the amount of fuel they spray. I have heard of more than a couple melting down with minimal mods cause of high egt issue's.

Just makes me glad I got a first gen. 8)
Sold 91 now-intercooled W250, 388WHP 923WTQ on #2 only 423WHP 968WTQ on meth 0% correction.
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Postby CumminsPride » Thu Sep 04, 2008 4:29 am

rattlebox93 wrote:yeah i have seen a guy use a stock commonrail turbo over a silver bullet as twins on a first gen but that small housing might make it get hot in a single configuration


I was thinking more like an HX55 in a 19cm housing! :evil:
06 3500 AT Mega Cab SRW 4X4
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Postby rattlebox93 » Thu Sep 04, 2008 9:29 am

yeah my fried has a 05 thats making 750hp and 1375tq on fuel only and ragularly sees 1800 degrees but hes got billet pistons and from what i have heard the commonrail head flows less than the newer p pump 12v heads idk those turbos cool a 325hp truck stock and i doubt i will see much more than that out of my truck i have one that wont cost me anything im am gonna try it worst case i ment my engine lol the it would be ve pump 24 valve time!!!!
93 d350 extended cab dually, 5 speed, he351cw, industrial man ported, ported head, 60# springs, 6x16's, ballanced, coated slugs, lowerd comp, 354 spring, piston lp, 1/2 lines, con f, home made water in the works still not running but getting close
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Postby CumminsPride » Thu Sep 04, 2008 11:20 am

HAHAHAHA now that would be a conversasion piece.
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