by Begle1 » Mon Oct 06, 2008 10:01 pm
Alright, my line of thought makes me think it's one of three problems.
First option, it's an intermittent open in the shut-off solenoid circuit. Typically, you would verify that problem by checking for voltage to the solenoid with the ignition while it wasn't starting. Typically, the solenoid needs voltage for the vehicle to run.
Now, you say something about your fuel solenoid not working as-usual, so I don't know how it applies to you, but it should have voltage if the plunger is installed.
Second option, it's an intermittent suction-side air leak, or an intermittent suction-side restriction. Like, a faulty fitting that is opening up when the frame flexs, or a soft rubber line that is sucking shut under acceleration or after driving for a certain amount of time. In my experience, if nothing is obvious, suction side air leaks are best fixed by replacing everything from the tank to the pump with a new line... How else can you know, right?
And the best way to bleed an injector is to crack the injector, then to crank the engine until fuel comes out of that line, then to close the line. The bleeder lever/ button on the lift pump only primes up to the injection pump. (It might put fuel to whatever injector the distributer is lined up to as well, I don't know about that though... It seems that's how it worked for me before, anyways.)
Third option, it's a bad injection pump. I don't know enough about injection pumps to tell you what specifically causes intermittent stalling and loss of prime, but I know that I had the problems severely, and that they persisted even after I replaced all the lines, the lift pump and the filter; rebuilding the injection pump fixed the problem entirely.
1990 D-250 Regular Cab: Tweaked injection pump, built transmission, a cataclysmic charlie foxtrot of electronics, the most intense street-ran water injection system in the country, and some more unique stuff.